Saturday, April 20, 2013

Solutions for Packaging Components


Dry type Rust Preventives with medium term peventive from corrosion.Ideally used for inland transporattion and storage and with long term sea worthy protection from corrosion during exports




Rust Preventives Oils-Non Dry Type
Non Dry rust preventive oil.It is recommended for use on larger components like machines,valves,pumps,,CR Bodies,CR Coils,Engine assemblies,Chassis,Leaf springs etc.



In Process RP Oils
Water based in /rust Preventives to be used to protect components during in process movement of material in factory or from vendors. Rust protection 1 month.



Water Based RP Oils
Water based in Rust Preventive Oils are environmentally friendly compared to normal oils and provide comparable rust protection with the petroleum based products.

Solutions For Washing Components



Washing Medias

Aqualush and CL005 is specially designed for achievement low Millipore values on components.Its used in interoperational and final cleaning operations of multimetal parts and components and is suitable for use in a wide range of industrial spra and intensive flood wash machines.


Rust Preventives Additive

Leak test additives when added stops iner process corrosion and provides protection for a period of upto 21 days.As little as 2% to 7% conc can help protect corrosion from water


Rust Removers

Rust Removers contain hydrofluoric or oxalic acid o remove rust stains from washable fabrics.They are available in liquid,powder or gel form.Rust removers are extremely toxic,can burn the skin and will damage porcelain finishes on appliances and sinks.Never use these products with chlorine or oxygen bleaches.

Solutions for machining components



Mineral Oil Coolants WS Series

RustX niche and most esired range of products WS series give magical results o your metals or non metals.High rank life,ultra high tool life and extremely friendly for operators.


Semi Synthetic SHARP Series

Semi synthetic cutting oil with excellent flushing properies,machining ability and tank life.These fluids with heat reducing formula and high rust preventives.


Synthetic Fluis SYN series

Synthetic oils are manufactured to provide excellent cooling effects while grimding.I increases the tool life and creates lesser fumes as compared to mineral based products.


Semi Synthetic Fluids(AI) Alucut Series

Alucut series is specially desined desired results in aluminium machining and grinding.pH values are a special USP in this ange.


Deep Drilling

DrillX are low viscosity sulphur chlorinated type cutting oil.Its selected additives impart maked antiwield properties,which helps machining of intricate shapes with high precision.


Broaching Oil

BroachX ae medium viscosity broaching oil for ferrous and non ferouaoys.This product features a high level of bondary lubricity,smooth cutting action,a low clearance ooling,producing outstanding finishes and prolonged broach life.




Solutions For Casting Components




 Greases

Premium quality lithium greases with Extreme Pressure additives which gives excellent high load carrying performance.


Gear Oils

Gear Oils are premium quality lead-free extreme pressure gear oils that combine high load carrying capacity in steel/steel gear transmissions with good anti-friction characteristics in steel/phosphor-bronze gear units.


Hydraulic Oils

Hydraulic Oils with anti wear and extreme pressure HLP additives. Hydrx series have excellent thermal/oxidationstabilit and high FZ G rating


Slideway Oils

Slideway Oils are used as general purpose lubricating oils for medium to high performance applications.The base stocks are specifically choose to give results in high or extreme pressure and temperature conditions.



Forming Oils

High performance multipurpose oils for most demanding forming operations and deep drawing operations.


                                                                                                                                  



Tuesday, April 16, 2013

HDPE Paper

VCI HDPE PAPER 4 Layer

HDPE fabric reinforced paper provides superior corrosion prevention with its coating of VCI chemicals and superior corrosion prevention especially for storage in open areas and long sea shipments.The PE lamination in layer 1 and layer 3 inhibits any moisture entering the packaging.This is used to package products which require very high abrasion resistance under high loads.The VCI woven HDPE reinforcement provides remarkable tensile,puncture and tear strength along with water proofing qualities. 


VCI HDPE Paper 3 Layer


HDPE fabric paper provides superior corrosion prevention with its coating chemicals.
The PE lamination in layer 2 inhibits any moisture entering the packaging and HDPE fabric provides extreme strength to the total reinforcement hence providing an extreme useful combination o corrosion prevention.
It is a cost effective solution to pack tubes,coils,wires etc.

VCI CREPE Paper

VCI Crepe Paper are manufactured to provide extreme strength,abrasion,.resistance,cushioning between layers and corrosion protection to the components around which it is used.Creeping helps elongation of crepe Paper during automated wrapping and protects tearing of paper from sharp edges.Elongation can be controlled and set to 25-100% of actual length.

Sunday, April 14, 2013

Corrosion


What is Corrosion


Corrosion is chemical action which causes destruction of the surface of a metal by oxidation or chemical combination.Corrosion Engineering has become an important area of expertise in Engineering Industry.
There are several ways of combating corrosion of which most contemporary,cost effective and advanced,clean and with least environmental and health hazards is the usage of Volatile Corrosion inhibitors also known as VCI Technology.

Causes of Corrosion



Container Rain

Changes in temperature during the seal causes sudden evaporation and condensation called as Container rain ranging upto 100% humidity inside container.
Acidic sea humidity causes reaction with metal at much faster rate than components lying in factory floor,Corrosion Engineering makes it possible to decide,use and implement a complete system to counteract the adverse sea conditions.



Plastics are H2O Permeable  

LDPE, HDPE etc have porosity of water also termed as Water Vapour Transmission Rate to the extent of 4 gm/sq m/24 hours.
This phenomenon is often called breathing of plastics.Plastic only act as a barrier o high amount of humidity entering packaging but is not a full proof system.
To make this full proof chemicals need to be present in the packaging to continuously react with moisture and neutralized it.




Humidity in Boxes

Starch present in boxes is hygroscopic. It absorbs moisture present in the atmospheric to a tune of 15-60% of the weight of corrugation.Under ambient conditions,the moisture levels absorbed in corrugation are always  more than 15%.Once the temperature in the container rises,he moisture is released to surrounding metal (being cooler).

Saturday, April 13, 2013

ANTI CORROSION PACKAGING


VCI Hdpe Paper and VCI HDPE -PE Laminated

HDPE fabric reinforced paper or PE providessuperior corrosion prevention with its 15-18 gms coaing of VCI chemicals.PE laminated on the outside inhibits any moisture entering useful combination of corrosion prevention.


VCI Stretch Film

  VCI stretch film contains Vapour Corrosion Inhibitor properties to provide anti-corrosion protection to stretch wrap packaging applications.Our VCI stretch films deliver cost effective corrosion protection to ferrous an non-ferrous metals,mtal parts especially steel coils,wires,strips and tubes.


 VCI PE Tuff Tube

The VCI Tuff tubes is applicable o ferrous meatl,alloy steel,cast iron,copper,brass,bronze,plated metal zinc an its alloys,chrome and its alloys,cadmium and its alloys,tin and other metal materials and their products.The film has high strength and provide good corrosion protection in the hollow of tubes.


Colour Coating Adhesives Film

Protection film is based on PE film and BOPP Film treated with special proprietary adhesives and several special additives.The adhesive is colorless and transparent with good tendernessand stickness and enjoys wid applications in surface protection on various plates ,sheet ,profiles, boards etc.The sheet can be printed in upto 6 colours.